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Back in , the U. Few knew what a vital role robots would play in the years to come. By , manufacturing and implementation of their first aluminum die-casting robot was well under way. In the years that followed, DENSO was credited with a long line of innovations, from the 4- and 6-axis mid-sized robots of the s and advanced controllers of the 90s, up to the HS, HM and VS-series robots of the early s.

This gives workers a new set of skills and saves them from painful and dangerous back-breaking labor, which ultimately creates a win-win situation for manufacturer and employee. There are robots that can be mounted from the floor, wall, shelf or ceiling, lending to diverse layouts and workspace availability. In Order Fulfillment, there a few robotic solutions that are really revolutionizing the material handling world. You can palletize different sized load units on the same pallet using gripping systems that can stack packages from above into available gaps.

Whether handling bagged goods or cardboard boxes: the fork gripper ensures reliable, gentle and precise stacking of both product types. It can handle up to units per hour.

Controller Design for Industrial Robots and Machine Tools - 1st Edition

The powerful double fork gripper stacks bagged goods and cardboard boxes with a capacity of up to units per hour; this is also possible by moving two units per travel path. The finger gripper is a high capacity tool for stable bags. It can palletize up to 1, bags per hour.

The double finger gripper is used if large quantities of stable bags need to be palletized. It can position up to 1, bags per hour for the palletizing process. The installation of a pallet gripping device allows for feeding the empty pallets without an additional empty pallet conveyor. The suction gripper is recommended for bundles with sanctionable surfaces: it can stack up to bundles per hour while gently handling the product. Even unstable packaged goods can be palletized reliably.

The parallel gripper performs especially well when palletizing stable bundles with parallel side walls, i. For individual requirements, special gripping systems are developed and dimensioned for the specific products and performance characteristics. Palletizing equipment comes in many shapes and sizes.

While there are many different palletizing equipment layouts, manufacturers really have to evaluate their processes to see if robotic palletizing will be more beneficial for your facility than manual palletizing. Conventional palletizers can create a pattern when loading, but robots can make user-friendly loads. Robot palletizers can also handle difficult loads and high speeds of production. Robot palletizers are great solutions for applications where the product demands precision. Bags and pails are perfect examples of this.

Robot palletizers also have the ability to work in confined spaces or environments full of dust and other particles, which make them great for bag palletizing applications. Since conventional palletizers never have to pick up a product, as opposed to just moving a product, they can handle several different types of products with little to no problem.


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Palletizing robots can also handle this type of versatility and flexibility if they have their end-of-arm-tooling switched to fit the product. Conventional palletizing is best for high-speed applications that have reduced product packaging and complex pattern forming. Robotic palletizing is best when palletizing on a lower-speed, multi-line system, especially when handling bags, pails and other specific types of materials.

DGWorld welding robots stand for maximum productivity and optimal welding quality — with the lowest operating costs and simplest operator control. No matter how complex the welding task, the sensors can be used to determine the exact position of the workpiece or seam prior to welding. Our robots achieve the best possible welding quality with the appropriate welding equipment from our partner Fronius, a global technological leader. The concentrated, stable arc ensures a level weld without spatter or slag. In turn, plasma welding offers decisive advantages especially with sheets and other components with thicker walls.

Plasma welding is basically similar to the TIG process, meaning that this process can be used with a modular attachment for digital gas control and arc control with any digital Fronius TIG power source. Laser welding from automotive to aerospace — laser welding is suitable for many different areas of application.

The technology offers decisive advantages in the production of medium and large batch sizes. During laser welding, the laser heats the material to melting temperature. The beam is focused by means of optics. The weld seam is created by the relative motion between the laser beam and the workpiece.

1. Introduction

To protect the weld surface against oxidation, argon is used as a shielding gas during the process. Industrial Robotics and Automation. Industrial Solutions Description. We strive to turn your ideas into reality. Use our edge to drive your success. KUKA is a manufacturer of industrial robots for factory automation. The company was founded in in Augsburg, Germany. Extensive configuration options enable the flexible use of the robot in an unstructured environment Conveyor Tech organizes the cooperation of robots and conveyors.


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  • Allows efficient, dynamic handling of parts, even for complex applications Force Torque Control: Takes account of process forces and torques exerted on the workpiece during machining, controls and adjusts these as specified in the program sequence. In applications such as grinding, polishing, bending or even assembly, this technology package is an indispensable help Integration with CNC , Complete software-based CNC implementation for execution of machine tool code G-code directly on the robot controller. This turns the robot, with its accuracy and stiffness, into a machining center for path supported processes.

    Automation: The requirements for manufacturers are increasing, which need more flexible production processes. Automation is the technology by which a process or procedure is performed with minimal human assistance. Automation covers applications ranging from a household thermostat controlling a boiler, to a large industrial control system with ten of thousands of input measurements and output control signals.

    In control complexity, it can range from simple on-off control to multi-variable high-level algorithms. In the simplest type of an automatic control loop , a controller compares a measured value of a process with a desired set value, and processes the resulting error signal to change some input to the process, in such a way that the process stays at its set point despite disturbances.

    This closed-loop control is an application of negative feedback to a system. The mathematical basis of control theory was begun in the 18th century and advanced rapidly in the 20th. Automation has been achieved by various means including mechanical, hydraulic , pneumatic , electrical, electronic devices and computers , usually in combination.

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    Complicated systems, such as modern factories, airplanes and ships typically use all these combined techniques. The benefit of automation includes labor savings, savings in electricity costs , savings in material costs, and improvements to quality, accuracy, and precision.

    Learn How to 3D Print End-of-Arm Tooling For Industrial Robots

    The World Bank 's World Development Report shows evidence that the new industries and jobs in the technology sector outweigh the economic effects of workers being displaced by automation. The term automation , inspired by the earlier word automatic coming from automaton , was not widely used before , when Ford established an automation department.

    Fundamentally, there are two types of control loop; open loop control, and closed loop feedback control. In open loop control, the control action from the controller is independent of the "process output" or "controlled process variable". A good example of this is a central heating boiler controlled only by a timer, so that heat is applied for a constant time, regardless of the temperature of the building. The process output is the building temperature.

    In closed-loop control, the control action from the controller is dependent on the process output.

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    In the case of the boiler analogy, this would include a thermostat to monitor the building temperature, and thereby feedback a signal to ensure the controller maintains the building at the temperature set on the thermostat. A closed loop controller, therefore, has a feedback loop which ensures the controller exerts a control action to give a process output the same as the "Reference input" or "set point".


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    • For this reason, closed-loop controllers are also called feedback controllers. The definition of a closed loop control system according to the British Standard Institution is 'a control system possessing monitoring feedback, the deviation signal formed as a result of this feedback being used to control the action of a final control element in such a way as to tend to reduce the deviation to zero. Likewise, a Feedback Control System is a system which tends to maintain a prescribed relationship of one system variable to another by comparing functions of these variables and using the difference as a means of control.

      One of the simplest types of control is on-off control.